1-2T/H extruded maize or 3-4T/H extruded soybean production line
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing feed machinery and engineering, we can offer customer complete machine solutions for livestock feed(pig and others) , poultry feed(chicken, duck, goose and others), ruminant feed(cattle, sheep and others), normal aqua feed(four major Chinese carps), special aqua feed(shrimp, crab and others), extruding aqua feed(floating and sinking fish feed, shrimp and others), premix feed(including various additives), pet food(cat food, dog food and others), we can meet customers' kinds of needs.
The following introduction and instructions are based on 1-2T/H extruded maize or 3-4T/H extruded soybean production line.
Definition of “Extruded soybean/maize”:
Expanded soybean is kind of material for feed through extrusion which retains the nutrition of soybean itself, while removes the anti-nutrition factor of soybean, it is a good substitute material for protein source and be with rich oil fragrance, high nutritional value, good palatability. It has good feeding effect on broilers, layers, piglets and aquatic animals. Especially for piglet feed, it can replace soybean meal, fish meal to prevent piglet diarrhea, improve palatability, improve piglet growth rate.
Expanded corn, also known as expanded corn meal, refers to the starch gelatinization process of corn under the function of water, heat, mechanical shear, friction, rubbing and pressure difference. High attractive and healthy expanded corn has strong popcorn flavor and good palatability, strong attractivity, and can increased food intake. High digestibility and low degree of fermentation in large intestine has higher protection rate against diarrhea of piglets.
Raw materials:
Raw material extrusion mainly are soybean and maize, other feed raw material also can be processed.
Brief introduction for flow process:
raw material extrusion has high requirements for curing and conditioning, it could improve the palatability and increase nutrition of feed after adding extruded material into feed formula with certain proportion, it can also effectively improve the breeding efficiency, reduce the breeding cost and increase economic benefits. This line can be used to produce 1-2T/H expanded corn or 3-4T/H expanded soybean. One crushing line, one extruding line and one packing line are adopted. The total power of the equipment is about 352KW.The construction area of the production area is about 11x10.5x18.5m (height);Matching with 0.5T boiler. The whole line is characterized by compact design and reasonable structure, and the satisfaction of environment protection requirements, meanwhile it can be directed to customers design.
Technological characteristics and introductions:
RM receiving and cleaning process: In this process, we set a dumping hopper with one individual dust collection with the better effects.
Cleaner: granules cleaner SCY63, output 5-15t/h.
Fine grinding process: one hammer mill with two pre-grinding bin are adopt in this process. The impurities will be removed from raw material by magnetic separation equipment before going into grinding bins to ensure the safe running of hammer mill.
Extruding process: One single screw steam raw material extruder will be used in this process, there is a pre-extruding bin above the extruder, the bin is round and equipped with dis feeder to prevent material arch and could discharge smoothly.
Extruder: SPHS200, 1.5+5.5+132+3KW, designed output: capacity for extruded maize meal: 1.5-2t/h, capacity for extruded soybean meal: 3.5-4t/h
packing machine: quick single hopper granule scale special for extruded material, packing range 20-25kg/bag, 4-6bags/min
auxiliary process: dust collection system, the dust collection on packing position can improve the work condition.
We design comprehensive solutions for machinery and engineering according to different requirements of customers, different raw materials and different sites.and provide 3D renderings to enhance the user experience.
We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.
We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.
The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.
Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process
After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.
In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.