4-5t/h urban living waste bio-organic fertilizer pellet production line
With living waste as raw material, the organic fertilizer granule was processed after fermentation. Using the microorganisms in the waste, the organic matter is biochemically reacted to produce matter that kind of similar to humus soil, which can be used as fertilizer and also improve the soil. The treatment of waste and sludge together or composting of waste and feces can not only reduce environmental pollution, but also improve fertilizer efficiency.
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing organic fertilizer pellet production machinery, we can supply customer: bio-organic fertilizer pellet production line which take animal manure (mainly chicken manure, pig manure, cattle manure, sheep manure and etc.,) as raw material, bio-organic fertilizer pellet production line which take urban kitchen waste as raw material, bio-organic fertilizer pellet production line which take urban living waste as raw material. FDSP will customize kinds of complete project solutions to meet customers' different needs.
Now we take the case of 4-5t/h urban living waste bio-organic fertilizer pellet production line, make introduction based on process diagram and each process as follows:
raw material:
The main raw material is living waste mainly refers to solid waste generated by daily life or activities providing services for daily life, including waste biological products, biological defective goods, spoiled food, solid particles, garbage, slag and so on.
Flow process introduction:
The double FZLH420 living waste biological organic fertilizer production line is by using of living waste to mix with some animals manure, straw and other organic compounds on composting, fermentation, drying after pre-treatment, again into the processing workshop, through crushing, mixing, granulation, cooling, packaging section finally make biological organic fertilizer, the project is 4-5t/h urban living waste bio-organic fertilizer pellet production line, equipment total power is about 520kw, the workshop covers an area of 3200m2 including raw material warehouse and finished product warehouse; The design of the whole line is compact, reasonable, meets the requirements of environmental protection, and can be directed according to customer requirements.
Technological process chart:
Fermentation and compost process ---pre-treatment process---grinding process--- mixing process--pelleting and bagging process
Technological characteristics and introductions:
Fermentation and compost process : pile the blended ingredient up to strip which is 3-4meters wide, 0.8-1.2meters high and length is no less than 3meters, during the fermentation, be careful with suitable oxygen supply and turning.
Use the dedicated organic fertilizer chain grinder break up the fermented raw material, then remove the impurities from the raw materials, including big wood blocks, stones, blocked materials by drum precleaner, after that use the drum dryer drying raw materials to approx. 20%.
the material will be transported to grinder for grinding, iron-remover will be equipped before grinder.
grinding equipment: FFSP66×80,110kw, designed output 5-7T/H.
Mixing process: The bacteria which added through micro elements adding hopper can be mixed with raw material in mixer, after evenly mixed, the mixture will enter into next process.
Mixer: SDHJ2, power 22kw, output: 2m3/batch
Pelleting process:
adopt dedicated organic fertilizer ring die pellet mill with the suitable linear velocity, high accuracy gear driven pellet mill has higher driving efficiency, ring die is quick-loaded clamp type.
pellet mill: FZLH420 with 110kw, output 2-2.5t/h quantity: 2sets
Cooling and packing process:
choose flip type cooler which can prevent the broken of pellets. vibration screener under the cooler could sifting the un-shaped powder. According to the customer's local sales needs, the appropriate packing scale is selected for customer to sell products more easily. Packing specification: 20-50kg/bag.
Advantages of bio-organic fertilizer made from urban living wastes:
1. full range of nutritional elements;
2. improve soil;
3, promote the use of chemical fertilizer, improve the utilization rate of chemical fertilizer;
4. It can improve the rhizosphere microbiota of crops and improve the ability of plants to resist diseases and pests.
We design comprehensive solutions for machinery and engineering according to different requirements of customers, different raw materials and different sites.and provide 3D renderings to enhance the user experience.
We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.
We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.
The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.
Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process
After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.
In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.