The fruit shell is used as raw material, which is solidified and extruded into high-density biomass particles by pretreatment and processing. The pellets fuel can be used for burning, barbecue, and fireplace heating, and the combustion efficiency is over 80%; and the sulfur dioxide, ammonia nitrogen compounds and dust generated are less.
Jiangsu Liangyou Zhengda Co., Ltd is specialized in manufacturing biomass pellet fuel production machinery, we can supply customer: biomass pellet production line which take wood log, sawdust, shavings as raw material, biomass pellet production line which take building templates, woodworking scrap as raw material, biomass pellet production line which take maize stalk, wheat stalk, straw and others as raw material, biomass pellet production line which take fruit shell, fruit residue, palm and others as raw material, biomass pellet production line which take Crop waste, sludge, coal and others as raw material. FDSP will customize kinds of complete project solutions to meet customers' different needs.
Now we take the case of 1t/h fruit shell and waste biomass production line, make introduction based on process diagram and each process as follows:
There are mainly shells or residual of fruits like nuts shells, apple residual and peanut shells, and so on.
Craft procedure drawing:
Process diagram of complete fruit shell and fruit pulp pellet engineering flow process:
After the shell is grinded by hammer mill, then it is granulated. The processed finished granules are 6-10mm in diameter, and the granules are cooled and packaged for transportation and sale. When the fruit shell and fruit pulp pellet complete project is with 1 ton per hour capacity, the total power of the equipment is about 145kw, and the workshop covers an area of 800m2, which contains raw material warehouse and finished product warehouse. The whole line is compact in design, reasonable in structure and meets environmental protection requirements. And can be customized design according to customer requirements.
Process sections are as follows :
There is no dust discharge in this process. After grinding, it is transported and pneumatic transmission by the fan suction air pressure. The hammer mill is a water droplet type structure; the hammer mill rotor can be operated in forward and reverse directions to improve the service life of the hammer blade; the direct transmission mode of the motor is adopted.
Grinding equipment: MFSP56*40, power 37kw, design with 1T/H output.
The diameter of biomass pellet is 6-10mm optional, and the biomass pellets have the characteristics of high calorific value, no pollution and low ash content, which can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifier.
Pellet mill: MZLH420, main motor power: 90kw, power of forced feeder: 0.75kw, design with 0.8-1.2T/H output.
Cooling & Bagging section:
used to reduce pellets temperature and decrease pellets moisture, pellets temperature is not higher than ambient temperature 5 ℃ after cooling and the pellets moisture around 8-10%.
Cooling equipment: MKBZ120, design with 1-2t/h output.
The process can be optimized according to different customer needs:
1. Dryer will be needed if the moisture of sawdust is higher than 20%, the moisture of sawdust should be dried to 13-15% by dryer before pelleting.
2. The packing machine can be adjusted according to customers' requirement for bag size. Bulk or silo storage is also optional.
We design comprehensive solutions for machinery and engineering according to different requirements of customers, different raw materials and different sites.and provide 3D renderings to enhance the user experience.
We can design project planning solutions according to the different needs of customers, and provide 3D renderings to enhance the user experience.Also, we' ll help customers to accurately sort out their own needs, and work with customers to repeatedly rationalize the scientific process, scientific, and optimize the design of the product system, and meet the reasonable individual needs of customers at any cost.With the spirit of perfectionism, we will build a good friend turnkey project, seek for our customers' value, and use the "differentiated competition strategy" to improve the market competitiveness for our customers and achieve strong cooperation and common development.
We design comprehensive solutions for feed machinery, fertilizer machinery, biomass machinery, storage machinery and engineering according to different requirements of customers, different raw materials and different sites.Our professionals will go deep into the construction site and plan well. In practice, it is truly tailored to local conditions. Different design schemes and construction methods are adopted according to different survey results to ensure scientific, reasonable, economical and practical, and environmentally friendly and then create a safe, efficient and stable production line for customers.
The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. We persist on unified management, unified training, high quality personnel and good service always the same. Strict technical assessment is carried out every year, and the examination and approval is basic qualified for employment. Our workers have rich professional quality and high sense of responsibility for on-site installation and maintenance experience.With a high degree of professionalism, we help our customers achieve production efficiency in the shortest period of time, allowing customers to seize market opportunities and win at the starting line.
Regardless of pre-sales or after-sales technical support, we are always ready to provide customer satisfied service.With the rigorous order to ensure the highest efficiency, we are prepared to receive customer technical inquiries at any time, on-site service, equipment maintenance, production failures, service complaints and other issues to improve customer satisfaction.Through telephone consultation and on-site service, we can find problems and solve problems in time to ensure customer rights, provide professional and targeted services for different users, and escort customers throughout the process
After the installation and commissioning is completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and will be responsible for training the operators until the customer can completely operate the production. We truly be "customer-centric" to provide excellent service to customers.Follow-up questions will be answered by professionals and they make timely feedback records, and provide solutions to problems. If there is a need for on-site guidance, depending on the specific circumstances, the company will arrange relevant professionals to provide timely guidance to the designated location.
In the service quality control, we insist on lifelong service and infinite improvement. In addition to the shelf life, we provide lifelong service to our customers. As long as the equipment is in use, the service of the good friend will not be terminated. In the service, we insist on the first time response, the fastest speed to solve the problem. At the same time, the product dynamic improvement system is established, and the typical problems on the products reflected by the customers are solved. Immediately after the solution, the product design is improved. According to the idea of 'no best, only better', we pursue endless improvement on the product, the service process on the issue. After the solution, we will immediately improve and optimize the service process, service standards and documentation system, and infinitely improve the service system with the spirit of 'accumulating the tide and dripping through the stone'.